Robot Welding Torch Cleaning Station | 6s Auto Spatter Removal

Automatic robot welding torch cleaning station removing spatter and debris with a 6–7 second cycle, operating on 0.6 MPa compressed air and 10 L/s flow for consistent weld quality.
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Product Specifications:

  • Compressed air source: 0.6 Mpa
  • Required air volume: Approximately 10 L per second
  • Program control: Pneumatic
  • Voltage: U = 24 VDC
  • Cleaning gun time: About 6-7 seconds
  • Anti-splash liquid capacity: 500 ml
  • Anti-splash liquid spray volume: 6 adjustable levels
  • Weight: Approximately 25 kg
  • Clamping range: 0.6 - 2.4
  • Power: (Not shown)
  • Noise level: ≤ 70 dB (A)

Product Function:

Cleaning gun function

1. Precise positioning: The V-shaped block precisely locates the position of the welding gun nozzle during the operation, ensuring the accuracy of the cleaning process.

2. Efficient cleaning: It has a good cleaning effect for severely adhered splashes, maintaining the cleanliness of the welding gun nozzle.

3. Intelligent clamping detection: The clamping cylinder is equipped with sensors when clamping the nozzle, which can monitor the clamping status in real time, ensuring a stable and reliable cleaning process.

4. Simplified control process: Only a start signal is needed to control the motor to rotate upward, automatically completing the gun cleaning action, significantly reducing the I/O wiring of the robot and improving the system integration efficiency.

Scissors function

1. Automatic control: The device is equipped with electromagnetic valve control, which is triggered directly by the robot signal. The automation level is high, ensuring precise and efficient wire-cutting actions.

2. Removal of molten balls: Effectively removes the residual molten balls at the end of the welding wire, ensuring that the welding tool has the best arc starting capability during welding, thereby improving the welding quality.

3. Safety protection: An outer casing is provided around the wire-cutting device to prevent the flying of cut welding wires and avoid interference with the surrounding environment and equipment.

4. Durable design: A sturdy structural design is adopted, which can significantly extend the service life of the wire-cutting device and reduce maintenance costs.

Fuel injection function

1. Stable Injection System: The anti-splash liquid injection system using a vacuum generator can avoid the problem of the vacuum environment being easily disrupted during fuel injection, ensuring stable fuel injection performance.

2. Environmental Protection and Durability: The sealed spray space combined with the residual oil collection device effectively prevents oil pollution of the environment, and simultaneously extends the service life of the equipment and accessories.

3. Oil Quantity and Time Adjustment: The fuel injection adjustment knob (intake throttle valve) allows for convenient control of the injection oil volume, and supports setting the injection time according to actual needs, flexibly adapting to different welding scenarios.

4. Oil Bottle Protection: An outer casing is provided around the fuel injection unit, which not only facilitates observing the liquid level of the oil bottle but also protects the oil bottle from damage caused by welding splashes, ensuring the continuous and stable operation of the fuel injection unit.

Product Highlights

1. Adjustable fuel injection time: The cleaning station is equipped with a six-position switch, supporting six levels of fuel injection time adjustment, namely 0.5 seconds, 1 second, 1.5 seconds, 2 seconds, 2.5 seconds, and 3 seconds, to meet various anti-splash requirements.

2. Intelligent collision prevention: The KW-2000G/T model is equipped with an intelligent sensor for motor descent to ensure that the welding gun can only be removed after the cleaning process is completed, effectively reducing accidental collision accidents and enhancing the safety of equipment operation.

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